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What is the practice regarding wiring size in relation to ampacity?

Oversize the conductor beyond required.

Size wiring to exceed ampacity by 10%.

Size wiring to handle the maximum current.

The main idea is to size the wiring so it can carry the maximum current the circuit may draw without overheating. Ampacity is the maximum current a conductor can carry continuously under the given operating conditions (insulation type, ambient temperature, how wires are grouped, etc.). If the conductor’s ampacity is at least equal to the maximum expected load, the wire will stay within its temperature rating during normal operation. Oversizing beyond what’s needed adds unnecessary weight and cost on an aircraft. Relying on circuit protection alone to manage heating isn’t appropriate because protection devices interrupt faults, not regulate normal current flow, and won’t prevent overheating during steady, maximum-load conditions. So, wires are chosen to handle the maximum expected current with appropriate derating as required by the installation.

Ignore ampacity and rely on circuit protection.

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